Parts Washers For Efficient, Hands-Free Cleaning
Industrial parts washer and cleaning systems are specialized equipment setups that make it easier to maintain printing press parts, manufacturing components, and other production essentials.
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In the printing, painting, and graphics industry, parts used in the press must be carefully cleaned to maintain print quality and optimal functionality. The highly-pigmented inks, dyes, and paints used in the process can be difficult to remove from press components. These residues must be thoroughly cleared from all parts without abrasive scrubbing or rough handling.
This can also be an issue with other types of processing, particularly for companies that produce or use sticky, viscous, or fast-drying substances. Their equipment must also be regularly cleaned for consistent results and smooth machinery operation.
When parts washing is completed by hand, it’s very time- and labor-intensive. There is also the danger of heat and chemical exposure. Many inks, paints, and other substances cannot be removed with mild, water-based detergents. High-temperature liquids and solvents like acetone and alcohol are often required for efficient break down of stuck-on residues. These cleaning solutions can pose burn hazards, release harmful vapors, and create other safety concerns for workers and the overall facility.
Printing press and machinery parts washing carries other challenges for companies. Whether cleaning is managed by hand or outsourced to a third-party service, there is still a drain on company resources. As an alternative, There are equipment-based, in-house solutions that carefully and thoroughly clean printer and machinery parts, while limiting labor, time, facility, and budget demands.
Industrial parts washers will automatically clean various machine parts through an automated and self-contained process. The machinery is specially designed to handle parts that require removal of tough residues without abrasive or manual cleaning.
The parts washers process starts as the soiled components are loaded into the cleaning chamber. The loading process may be done with an automated system, but they are usually brought to the machine using dedicated carts and trays.
Once the cleaning cycle specifics are selected, the parts washer goes to work. A cleaning solution is applied to the parts through a pressurized spray or the parts are submerged into a tank. Depending on the residue that must be removed, the component types, and other factors, part washers can use solvents, detergent mixtures, or ultrasonic vibration to loosen particles.
Typically, parts washers complete the cleaning process without brushes or any abrasive tools. They are designed to passively remove residue but in a fast, thorough, and completely contained manner. This eliminates the need for manual cleaning and keeps high-temperature, potentially hazardous cleaning liquids isolated from workers and other areas of the facility.
The speed of the parts washer cleaning cycle facilitates more continuous operation and less downtime between jobs. All residue is quickly removed from parts, which can then be loaded back on to presses or other equipment.
Since all particles are completely removed, product consistency and quality can be better assured. Faster cleaning also facilitates more frequent cleaning, which is essential for proper maintenance and extended life of machinery.
Parts washers do allow for some special configurations and add-ons to suit the specific needs of the owner. Many companies that utilize a parts washer will also incorporate wastewater collection or solvent recovery machinery to further reduce their resource use and hazardous material disposal needs.
Parts washing units are available to meet a broad range of facility spaces and capacity requirements. They can be suited to the needs of small manufacturers as well as large volume producers.
When sourcing parts washing machinery and cleaning systems, manufacturers will usually need to consult with an authorized supplier of industrial cleaning equipment. They may also choose to buy directly from an original equipment manufacturer.
Spray washing solutions
are also effective for cleaning various containers—usually those that are small enough to be handheld and manually placed into position on the equipment. This machinery will recirculate cleaning liquids for a set cleaning cycle. This process will quickly and thoroughly clean the bucket or jug without hands-on scrubbing or flushing.
Ultrasonic washing solutions
can also be used to clean printing press parts and components, particularly when particles must be lifted from finely textured surfaces or when an alternative to harsh cleansers are required. This machinery creates ultrasonic frequencies to remove residues at a molecular level. The technology is essential for print cylinder, web, and anilox roll cleaning.
In many cases, it’s possible to cater all of this equipment to specific facility limitations, cleaning processes, and other requirements. Some units are also standardized to meet needs based on the industry.
There are many options available from modern industrial cleaning equipment manufacturers. Units can be purchased directly from the OEM or authorized equipment suppliers.